Machine Application

BOSM gantry mobile CNC high-speed drilling and milling machine series inonyanya kushandiswa kuchera uye kugadzirisa mahwendefa makuru, maflange emagetsi emhepo, madhisiki, ring parts uye mamwe maworkpieces ane ukobvu mukati mehutano hunobudirira.Kuchera kuburikidza nemakomba uye mapofu maburi anogona kuwanikwa pane imwechete zvinhu zvikamu uye zvinhu zvinoumbwa.Iyo machining process yemuchina wemuchina inodzorwa nedhijitari, uye mashandiro acho ari nyore kwazvo.Inogona kuona otomatiki, kunyatsojeka, marudzi akawanda uye kugadzirwa kwakawanda.Kuti isangane nezvinodiwa zvekugadzirisa zvevashandisi vakasiyana, kambani yakagadzira zvigadzirwa zvakasiyana-siyana zvakapedzwa.Kuwedzera kune akajairwa mamodheru, anogona zvakare kugadzirwa uye akagadziridzwa zvinoenderana nezvinodiwa chaizvo zvevashandisi.

Machine Structure

Midziyo iyi inonyanya kuve nemubhedha wekushanda, gantry inotakurika, chigaro chinotsvedza, kuchera uye kugaya simba musoro, otomatiki lubrication mudziyo uye dziviriro mudziyo, inotenderera inotonhorera mudziyo, digitaalinen control system, magetsi system, etc. Rolling gwara renjanji tsigiro uye kutungamira, nemazvo. lead screw pair drive, chishandiso chemuchina chine yakakwirira yekumisikidza kurongeka uye kudzokorora kumira kwechokwadi.

1) Inoshanda:

Mubhedha ndeye-chimedu chekukanda, chapera mushure mechipiri annealing uye vibration kuchembera kurapwa, ine yakanaka inoshanduka uye static rigidity uye isina deformation.Kune T-slots ine inonzwisisika yekupedzisa dhizaini pane yekushanda tafura yepamusoro ye clamping workpieces.Nheyo yemubhedha yakashongedzerwa ne 2 yakakwirira-chaiyo mitsara madhairekitori (4 pamativi ese ari maviri akazara), kuitira kuti inotsvedza inotsvedza inosimbiswa zvakaenzana, iyo inovandudza zvakanyanya kuomarara kwechishandiso chemuchina uye kusimba kwayo uye kudzvinyirira kuramba.Iyo drive system inotora AC servo motors uye chaiyo bhora screw pairs.Side drive inoita kuti gantry ifambe munzira yeX-axis.Mabhoti anogadziriswa akagoverwa pasi pemubhedha, izvo zvinogona kugadzirisa nyore nyore chiyero chekushanda kwemubhedha.

2) Kufamba gantry:

Iyo gantry inofambiswa inokandwa uye inogadziriswa negrey iron (HT250).Maviri 55# ekupedzisira-yepamusoro kutakura kugona kutenderedza mutsara giraidhi pairi akaiswa kumberi kwegantry.Seti yechaiyo bhora screw pair uye servo mota inoita kuti simba remusoro ritsvedze kuti rifambe munzira yeY-axis, uye musoro wesimba rekuchera unoiswa pane simba remusoro slide.Kufamba kwegantry kunoonekwa nekutenderera kwebhora screw nut pane bhora screw inofambiswa ne servo mota kuburikidza nechaiyo coupling.

3) Kufambisa chigaro chinotsvedza:

Chigaro chinotsvedza chimiro chesimbi chakakandwa.Chigaro chinotsvedza chine maviri ekupedzisira-akakwira anotakura CNC linear njanji masiraidhi, seti yechaiyo bhora screw pairs uye yakakwirira-chaiyo yepuraneti inoderedza yakabatana ne servo mota, uye yakashongedzerwa nenitrogen Balance cylinder, kuenzanisa huremu hwe. simba remusoro, kuderedza mutoro weiyo lead screw, wedzera hupenyu hweiyo lead screw, tyaira iyo yekuchera simba musoro kuti ufambe munzira yeZ-axis, uye ziva kukurumidza kumberi, shanda kumberi, kukurumidza kudzosera kumashure, uye kumisa zviito zve simba musoro, ine otomatiki Chip kutyora, chip kubviswa, kumbomira basa.

4) Kuchera simba musoro (Spindle):

Musoro wesimba rekuchera unotora yakatsaurirwa servo spindle mota, iyo inofambiswa neinothed synchronous bhandi rekudzikisa kuwedzera torque uye inotyaira yakazvitsaurira chaiyo spindle.Iyo spindle inotora yekutanga ina uye kumashure mitsetse miviri mitanhatu yeJapan angular yekubata mabearings kuti uwane nhanho yekumhanya shanduko.Iyo spindle yakashongedzerwa nepneumatic chishandiso chekuchinja system kugadzira chishandiso Iyo inotsiva inokurumidza uye nyore, uye chikafu chinofambiswa ne servo mota uye bhora screw.Iyo X uye Y axes inogona kubatanidzwa, uchishandisa semi-yakavharwa loop control, iyo inogona kuona mutsara uye denderedzwa interpolation mabasa.Iyo spindle yekupedzisira ndeye BT50 taper gomba, yakashongedzerwa neItalian Rotofors yakakwira-kumhanya inotenderera yakabatana, iyo inogona kugadziriswa nepamusoro-kumhanya U-kuchera nzvimbo.

4.1 Muviri webhokisi uye tafura inotsvedza yemusoro wesimba rekuchera inogadzirwa nekukandwa kuti iwedzere kusimba uye kugadzikana, uye kuderedza vibration uye ruzha.

4.2 Chishandiso chemuchina chinogona kushandiswa nevhiri remaoko remagetsi;kuitira kuchengetedza nguva nekuvandudza kushanda kwekugadzira panguva yekugadzirisa, mushure mekuchera gomba rekutanga kuisa nzvimbo yekudya, kuchera maburi akasara emhando imwe chete inogona kubudirira kukurumidza kumberi → kufambira mberi kwebasa → kukurumidza reverse Inofanirawo kuva nemabasa akadai seatomatiki chip. kutyora, kubvisa chip, uye kumbomira.

4.3 Gondohwe rine mvura ine nitrogen balance system kuderedza Z-axis mutoro uye kuwedzera hupenyu hwesevhisi yeZ-axis screw.

4.4 Z-axis servo motor inotora simba-off brake motor, iyo inobata bhureki kana simba rachekwa kamwe kamwe kudzivirira njodzi dzinokonzerwa nekudonha kwebhokisi re spindle.

4.5 Headstock

4.5.1.Iyo huru shaft bhokisi inotora mana anorema-basa mutsara madhairekitori, ane yakakwirira kuomarara kwekufamba, yakakwirira chinzvimbo kurongeka, uye yakanaka yakaderera-kumhanya kugadzikana.

4.5.2.Z-axis dhiraivha-iyo servo mota yakabatana zvakananga kune bhora screw kuburikidza nekubatanidza, uye bhora screw rinotyaira musoro kuti uende kumusoro nekudzika pachisadhi kuti uone Z-axis feed.Iyo Z-axis mota ine otomatiki brake basa.Muchiitiko chekukundikana kwesimba, shaft yemotokari inobatwa zvakasimba kuti irege kutenderera.

4.5.3.Boka remaspindle rinotora Taiwan Jianchun yakakwira-kumhanya yemukati yekubuda kwemvura spindle, ine yakanyanya kurongeka uye kushanda kwepamusoro.The main shaft inobata banga neshavishavi chitubu chiri pahombe shaft ine simba rekudhonzera rinobata pachipikiri chemubato wechokushandisa kuburikidza nechina-part broach mechanism, uye chishandiso chakasununguka chinotora nzira yepneumatic.

5) Otomatiki lubrication mudziyo uye inodzivirira mudziyo:

Kune otomatiki chip conveyor pamativi ese ebhenji rebasa uye sefa kumagumo.Iyo otomatiki chip conveyor ndeye flat cheni mhando.Rimwe divi rine pombi yekutonhodza, uye chinobuda chacho chakabatana nechepakati pemvura sefa system ine hose., Iyo inotonhorera inoyerera ichipinda mu chip conveyor, iyo chip conveyor inosimudza pombi inopomba inotonhorera ichienda nechepakati chekubuda sefa system, uye pombi yekutonhodza yepamusoro-soro inotenderedza chinotonhodza chakasefa kuenda kuchibhorani chekuchera.Iyo zvakare ine chip transport trolley, iri nyore kwazvo kutakura machipisi.Mudziyo uyu wakashongedzerwa nemukati nekunze turusi yekutonhodza masisitimu.Kana kuchera kwepamusoro-soro kunoshandiswa, kutonhora kwemukati kwechishandiso kunoshandiswa, uye kutonhora kwekunze kunoshandiswa pakugaya chiedza.

5.1.Central outlet water filtration system:

Ichi chishandiso chemuchina chakashongedzerwa nepakati pemvura sefa system, inogona kunyatso kusefa tsvina mune inotonhorera.Iyo yemukati yekupfapfaidza yemvura system inogona kudzivirira mapini esimbi kubva pakubatikidzwa pachishandiso panguva yekugadzira, kuderedza kupfeka kwechishandiso, kuwedzera hupenyu hwematurusi, uye kugadzirisa kupera kwepasi kwechishandiso.Chishandiso chepini yepamusoro-inomanikidza mvura yekuburitsa pini inogona kunyatso chengetedza pamusoro peiyo workpiece, kuchengetedza yakakwirira-kumhanya inotenderera yakabatana, kudzivirira tsvina kubva pakuvhara iyo inotenderera yakabatana, uye kuvandudza kunaka kweiyo workpiece yakazara, uye kuvandudza kushanda zvakanaka.

6) Linear Clamper:

Iyo clamp inoumbwa nemuviri mukuru weiyo clamp, actuators, etc. Icho chinhu chepamusoro-chekuita chinoshanda chinoshandiswa pamwe chete ne rolling linear guide pair.Kuburikidza nemusimboti wewedge block force yekuwedzera, inoburitsa yakasimba clamping simba;ine gantry yakagadziriswa, nzvimbo chaiyo, anti-vibration uye Basa rekuvandudza kuoma.

Iine maitiro anotevera:

Yakachengeteka uye yakavimbika, yakasimba clamping simba, kusungirira iyo isiri-inofamba XY axis panguva yekudhirowa uye kubapa kugadzirisa.

Iyo yakanyanya kukwirira clamping simba inowedzera kuomarara kweiyo axial feed uye inodzivirira kushushikana kunokonzerwa nekudengenyeka.

Kupindura nekukurumidza, yekuvhura nekuvhara yekupindura nguva ingori 0.06 masekonzi, ayo anogona kuchengetedza mudziyo wemuchina uye kuwedzera hupenyu hweiyo lead screw.

Yakasimba, nickel-plated pamusoro, yakanaka anti-rust performance.

Novel dhizaini kudzivirira kuomarara kukanganisa kana kuomesa.

7) Kumisikidza uye kusungirirwa kweiyo workpiece

Kune yakatenderedza flange workpiece alignment, inogona kuiswa zvechimbichimbi pandiro yekutsigira ine T-slots, uye nzvimbo yepakati inoyerwa nemucherechedzo wekuwana wakaiswa mugomba respindle taper chero matatu (dhayamita remukati kana dhayamita rekunze) pane workpiece. .Mushure meizvozvo, inowanikwa otomatiki nenhamba yekudzora chirongwa chekuverenga, icho chakarurama uye nekukurumidza.Iko kusungirirwa kweiyo workpiece kunosungirirwa nechisungo chinoumbwa nendiro yekutsikirira, ejector tsvimbo, tie tsvimbo uye cushion block, iri nyore kushandisa.

8) Otomatiki lubrication mudziyo

Ichi chishandiso chemuchina chakashongedzerwa neTaiwan's yepakutanga volumetric partial pressure otomatiki lubrication mudziyo, unogona kungozora mafuta akasiyana siyana ekufambisa senge njanji, lead screws, racks, nezvimwewo, isina magumo akafa, uye ive nechokwadi chehupenyu hwesevhisi yechishandiso chemuchina.Iyo inotungamira njanji pamativi ese emubhedha wemuchina ane zvivharo zvesimbi isina tsvina, uye mativi ese eiyo inofamba gantry simba musoro ane anochinjika ekudzivirira anovhara.Mvura-yekudzivirira splash varindi vanoisirwa kutenderedza tafura yekushanda, uye mutsetse wepombi yemvura unodzivirirwa nepurasitiki yekudhonza ketani.Iro rakapfava rakapfava PVC jira keteni rinoisirwa kutenderedza chirungiro.

9) Yakazara dhijitari CNC controller:

9.1.Ne chip breaking function, iyo chip breaking nguva uye chip breaking cycle inogona kuiswa pane murume-muchina interface.

9.2.Iine chishandiso chekusimudza basa, chishandiso chekusimudza kureba chinogona kusetwa pane murume-muchina interface.Paunenge uchichera kusvika paurefu uhwu, chibooreso chinokurumidza kusimudzwa kumusoro kwechishandiso, uye ipapo shavings, ipapo nekukurumidza kuenda kunzvimbo yekuchera uye otomatiki inoshandurwa kuita basa rekudya.

9.3.Iyo centralized operation control box uye handheld unit inotora nhamba yekudzora system, uye ine USB interface uye LCD liquid crystal kuratidza.Kuti ufambise hurongwa, kuchengetedza, kuratidza uye kutaurirana, iyo interface yekushandisa ine mabasa akadai semurume-muchina dialogue, muripo wekukanganisa, uye otomatiki alarm.

9.4.Iyo midziyo ine basa rekutarisa uye kuongororazve kwenzvimbo yegomba isati yagadziriswa, iyo iri nyore kwazvo kushanda.

10) Optical edge finder:

Midziyo yacho inoshongedzerwa nephotoelectric edge finder, iyo inogona kuwana nzvimbo yeworkpiece zviri nyore uye nekukurumidza.

1) Isai mucherechedzo wemupendero mune spindle chuck yechishandiso chemuchina, uye zvishoma nezvishoma tenderedza spindle kugadzirisa kudzika kwayo.

2) Fambisa spindle nehandwheel, kuitira kuti kumucheto kwemupendero wekutsvaga bhora resimbi inobata workpiece zvishoma, uye chiedza chitsvuku chinovhurwa.Panguva ino, iyo spindle inogona kuendeswa mberi uye kumashure kakawanda kuti uwane iyo yakanakisa poindi apo mupendero wemupendero wekuwana simbi bhora unobata workpiece..

3) Rekodha iyo X uye Y axis kukosha inoratidzwa neiyo CNC system panguva ino, uye zadza mukombuta.

4) Tsvaga akawanda ekuona mapoinzi nenzira iyi

11) Tool yekupfeka alarm

Chishandiso chekupfeka alarm chinonyanya kuona ikozvino kweiyo spindle mota.Kana iyo yazvino ichipfuura kukosha kwekutanga, mudziyo unongozvitongesa kuti chishandiso chapera, uye spindle inongodzora chishandiso panguva ino, uye otomatiki chirongwa chinopera.Yeuchidza mushandisi kuti chishandiso chasakara.

12) Alamu yemvura yakaderera

1) Kana iyo inotonhorera iri musefa iri padanho repakati, sisitimu inobatana nemota kuti itange, uye inotonhorera iri mu chip conveyor inoyerera ichipinda musefa.Kana yasvika padanho repamusoro, mota inomira kushanda.

2) Kana iyo inotonhorera iri musefa iri padanho rakaderera, sisitimu inozongo fambisa iyo geji yearamu, iyo spindle inozodzoreredza chishandiso, uye muchina unomira kushanda.

13) Power-off memory function

Nekuda kwekumira kwekushanda kunokonzerwa nekutadza kwemagetsi kamwe kamwe, basa iri rinogona kukurumidza uye nyore kuwana nzvimbo yegomba rekupedzisira rakadhindwa pamberi pekutadza kwemagetsi.Vashandisi vanogona kukurumidza kuenda kunhanho inotevera, kuchengetedza nguva yekutsvaga.

Matatu-axis laser kuongorora:

Muchina wega wega weBosman wakarongedzerwa nelaser interferometer yekambani yeBritish RENISHAW, uye inonyatso ongorora uye kudzoreredza chikanganiso chepitch, backlash, kurongeka kwenzvimbo, kudzokorora kurongeka kwenzvimbo, nezvimwe, kuve nechokwadi chesimba, kugadzikana uye kugadzirisa kwemuchina. .Kuongorora kweBallbar Muchina wega wega unoshandisa bhora rekambani yeBritish RENISHAW kuenzanisa chokwadi chedenderedzwa nemazvo emuchina wejometri.Panguva imwecheteyo, kuyedzwa kwekucheka kwedenderedzwa kunoitwa kuti ive nechokwadi chekuti muchina we 3D machining huchokwadi uye kurongeka kwedenderedzwa.

Platform dhizaini, workpiece clamping, otomatiki chip kubviswa zvinodiwa

1. Nzvimbo huru (1 pcs): T-slot clamping workpiece.Ese ari maviri ekumusoro ekumusoro kwepamusoro uye padivi pepuratifomu huru anogona kushandiswa sekugadzirisa nzvimbo dzekumisa.

2. Sinking platform (1 pcs): (rutivi rwakashongedzerwa nerubatsiro rwekudhinda-yakakodzera furemu, uye kumusoro yakashongedzerwa yakazara-yakavhara yekudzivirira yekuvhara, yakagadzirwa uye yakaiswa nemutengesi), iyo huru workpiece yekumisikidza uye kugadzirisa mirayiridzo:

Kugadziriswa kwevhavhavhavha yevhavha: kumisikidzwa kwepuratifomu yepasi (pazasi tsigiro mubato uye zvidimbu zvebasa zvehukuru hwakasiyana), iyo yekumusoro yekumanikidza ndiro inogadziriswa nekutsikirira kana mutengesi anogadzira otomatiki yepamusoro yekunamatira mudziyo.

Kugadziriswa kwemuviri wevhavha: kumisikidzwa kwepuratifomu yepasi (mabatiro ekutsigira epasi uye zvidimbu zvebasa zvehukuru hwakasiyana), mabatiro epadivi eiyo anobatsira mbiru yepuratifomu yepasi uye L-yakaita seyakagadzirwa ejector tsvimbo inotsikirirwa uye inogadziriswa kana mutengesi anogadzira otomatiki yepamusoro. clamping mudziyo.