Binders for Briquette of Scrap Iron

Introduction

Product Description:

Jianjie® scrap iron binder is made of polymeric environmental protection materials , with hydrophilic, complexating, cold-setting properties, for processing iron powder, iron chips, iron slag, steel slag and other waste materials, the scrap iron pellet is widely used in steelmaking furnace, and has been recognized by the majority of customers.

Product Details

Product Tags

Range of Application

Used for pelletizing iron dust, iron chips, iron/steel slag and other slag waste.

Product Specification

Binder Technical Specification

Item

Value

Appearance

Fluid powder

Fineness: (-250 μm) (%)

≥90.0

Moisture Content (%)

≤12.0

pH

7.0-9.0

Bulk Density (g/L)

1000±300

Viscosity (mPa·s)

≥5

All kinds of iron and steel scrap, such as iron powder, iron filings and iron/steel slag, can be bonded with scrap iron binder.

This innovative technology has been widely adopted by the metallurgical industry to recover iron resources from scrap iron and steel scrap to improve resource sustainability while reducing production costs and increasing enterprise output. In addition, these binders are better than traditional inorganic binders because of their low dosage, strong adhesion, high pellet formation rate, and less powder.

When the binder of scrap iron pellets is used, the pellets have sufficient mechanical strength and sufficient crushing strength in pellet production and transfer.

Adding blast furnace smelting can improve the quality of iron products and smelting efficiency, not only satisfying blast furnace smelting Process requirements, and can undergo long-distance transportation and long-term storage. Through this process, not only the existing iron and steel scrap resources are used rationally, but also the pollution to the environment can be reduced, and the large need for high quality lump iron ore for blast furnace can be relieved, which helps to solve the increasingly tight problems of iron ore resources and railroad transportation, etc., with large economic and social benefits.

Product Characteristics

User-friendly:
Requiring only mixing the binder and material prior to stirring with water and cold-pressing.

Binding Strength:
It exhibit high binding performance, forming rate, and cold/hot strength, making them suitable for furnace smelting.

Less Binder for More Products:
Thus during cold-presses, this feature result in lower production cost.

Outsanding Effect:
Each ton of binder can produce 35-50 tons of pellets. The pellets have a high forming rate of 98% and a 3m-drop integrity.

Product Maintenance

Storage

Store the bags at a cool, aired and dry place.
Put them on a damp-proof cushion or pallet.
Exposure to the sun or rain is strictly prohibited.

Shipping

Keep from rain and damp.
Keep the bag intact, dry and clean.

Our Services

We can customise the solutions according to the needs of customers, provide supporting services such as production line design and equipment upgrade, adjust the parameters of the product according to their trial situation, and realise the performance and feasibility demanded by the customers. We have a professional team of experts with extensive theory and engineering practice experience specialising in binder engineering research and development, engineering design, manufacturing, technical support. We provide technical consultation, scheme design, product manufacturing, equipment selection and procurement, installation and commissioning, binder supply and production operation, and after-sales service. We also provide “turnkey” solutions, either as EPC (Engineering Procurement Construction) service or staged EPC service.

Service Process


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