Binder of Modified Bentonite for Pellet

Introduction

Product Description:

This pellet binder is a composite material synthesized by adding some organic polymers to bentonite as the basic raw material. It improves the bonding effect and water absorption performance of bentonite, increases the bonding strength and compressive strength of pellets with less dosage, and expands the range of application.

Product Details

Product Tags

Range of Application

The binder can be applied into pellets of various concentrated iron ores.

Product Specification

Executive Standard: Q/HJSY 001-2022

Binder Technical Specifications

Item

Value

Water content (%)

≤12

Ash (%)

≤85

Fineness (-75μm)(%)

≥90

Expansion Capacity (mL/g)

≥15.0

Colloid Index (mL/15g)

≥200

Viscosity(10wt%)(mPa.s)

≥5

Product Characteristics

The binder has the features such as less dosage, strong adhesion, high forming rate, high compressive strength and falling strength of green pellets, good thermal stability of the furnace, and keeps the grade of pellets.

For Green Pellets:
The binder speeds up pellet forming rate with smooth surface in uniform size. The drop strength and compressive strength of the green pellets are improved, and the burst temperature is not impacted.

For Baked Pellets:
The cold strength of baked pellets is higher, especially the cold strength of the pellets baked at low temperature is increased. The metallurgical properties of pellets are improved, the initial softening temperature of the pellets is increased, the final softening temperature is reduced, and the softening temperature range is narrowed. The baking temperature is reduced, the baking temperature range is expanded, and the service life of the baking equipment is extended. It reduces the low-temperature reduction pulverization ratio and reduces energy consumption.

Product Maintenance

Packaging

Package with 25kg woven bags or tonne bags.

Storage

Store the bags at a cool, aired and dry place.
Put them on a damp-proof cushion or pallet.
Exposure to the sun or rain is strictly prohibited.

Shipping

Keep from rain and damp.
Keep the bag intact, dry and clean.

Our Services

We can customise the solutions according to the needs of customers, provide supporting services such as production line design and equipment upgrade, adjust the parameters of the product according to their trial situation, and realise the performance and feasibility demanded by the customers. We have a professional team of experts with extensive theory and engineering practice experience specialising in binder engineering research and development, engineering design, manufacturing, technical support. We provide technical consultation, scheme design, product manufacturing, equipment selection and procurement, installation and commissioning, binder supply and production operation, and after-sales service. We also provide “turnkey” solutions, either as EPC (Engineering Procurement Construction) service or staged EPC service.

Service Process


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